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iPhone 3G S Carries $178.96 BOM and Manufacturing Cost, iSuppli Teardown Reveals

With the new iPhone 3G S's Bill of Materials (BOM) and feature set nearly the same as the previous model in the iPhone line, you might think the product's component selection would be virtually unchanged.

iSuppli

Context & Ripple Effects

Five days after CNET gave the first peek under the hood of the iPhone 3G S, iSuppli has attached a dollar figure to that curiosity: $178.96 in combined bill-of-materials and manufacturing cost.

The notable finding is not the number itself but what sits behind it — iSuppli confirms the 3G S carries nearly the same BOM and feature set as its predecessor, with virtually unchanged component selection. Apple shipped a successor at essentially last year's build cost, which makes the gap between flat inputs and a full-price product the real story of the teardown.

First-order effects

  • Apple holds the 3G S at the prior model's price structure while its build cost stays near-flat at $178.96, so each unit sold carries a wider gross margin than the phone it replaces.
  • Component suppliers whose parts carry over essentially unchanged across the two iPhone generations get volume continuity without having to re-win their sockets.

Second-order effects

  • Competing handset makers face a benchmark problem: Apple is refreshing specs annually against a flat BOM, forcing rivals to match the cadence through their own supplier negotiations rather than price increases.
  • Published teardown figures give every carrier and OEM procurement team a public reference point for what flagship components actually cost, sharpening the negotiating leverage buyers hold over chip and display vendors.

Third-order effects

  • If each annual iPhone refresh lands with a near-flat bill of materials, teardown analysis hardens into a standing fixture of launch week, and component-cost transparency becomes a structural input to handset pricing and supplier bargaining.
  • Sustained volume at stable component costs rewards scale: smartphone competition migrates toward supply-chain economics, where the highest-volume buyer sets the floor everyone else negotiates against.

The trend: Annual smartphone refreshes are increasingly priced against near-flat bills of materials, turning third-party teardowns into a permanent layer of launch-cycle economics.